Laser Scanning for New Factory Layout Design
Client wanted to relocate the existing manufacturing setup having multiple units at different parts of a city to a single manufacturing setup. They were having bending , roll forming and laser cutting units separately.
Moving all these 3 units to a single manufacturing setup required a careful planning and new layout design to fit all the machines into a new factory. Each unit has its own unique layout, machinery, and space requirements, making the consolidation process a challenging endeavor.
Kiyotek utilised 3D Laser Scan to capture every detail of each manufacturing unit. The point clouds are transformed into a 3D models (LOD 350) using Revit software. This allowed for precise space planning and optimization in the new layout design.
The transition from multiple factories to a single cohesive space involves re-imagining workflows, optimizing floor plans, and ensuring efficient utilization of resources.
The new layout should take into account workflow optimization, safety measures, and future scalability.
We used Unreal Engine to create interactive virtual tour to provide a near real experience of multiple designs. This enabled all the stakeholders with a realistic preview of the new design and finalise the best layout.
BIM for Asset Management of an Airport
Airport management company wanted the digital representation of the physical and functional characteristics of a facility to improve efficiency and streamline operations.
One innovative solution that has gained traction in recent years is the use of Building Information Modeling (BIM) for complete asset management.
This project involved creation of As Built BIM model for the airport which is in operation. The complete airport was captured using 3D laser scan and creation of comprehensive Building Information Model. The important aspects was to capture baggage handling system, service areas where important equipment were placed and above ceiling MEP services.
This project needed an accurate planning since the airport was operational. Without disturbing the operations of the airport, we had to carry out the 3d laser scanning of the airport. The biggest challenges faced in this project was above ceiling data capture due to continuous airport operation.
The scanned data were registered to create point cloud data. The scanned was used for building 3D model with all the assets and tagging.
BIM provides a 3D model that encompasses every aspect of an airport's infrastructure. This detailed model allows airport management to visualize and understand their assets in a way that traditional 2D drawings and documents simply cannot match.
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As Built vs As Design Comparison
In this project, client wanted to generate a comparison report of As Design vs As Built. Kiyotek deployed 3D laser scan to capture Architectural, Structural and MEP elements of the building. The building was having 12 floors and each floor having 40K Sq.Ft.
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Total stations points were taken at different locations in each floor for precise registration of point cloud data.
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BIM Models which was generated for construction used with scanned data generated for each floor to find major deviations.
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We had compared the positions of the structural elements such as beams and columns for any deviation from the as designed to the point cloud data. ​Duct installations were checked and documented for any deviation beyond the specified value by client.
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Comprehensive reports were generated for each floor as per as built condition. ​ Equipment, duct layout and electrical layout were updated in BIM model as per As built condition for future facility management.
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Construction Progress with Matterport 3D Tours
The client wanted an easier and efficient way of tracking , monitoring and communicating to all the stakeholders regarding the progress of Interior project execution for an Office Space having 50000 Sq.Ft.
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We used Matterport 3D Tours to scan the site location at an interval of 15 days. The Matterport 3D Tour offers a dynamic and interactive experience, enabling annotations directly within the virtual walkthrough.
By utilizing Matterport for progress monitoring, project teams ensured that timelines are met, potential issues are identified early on, and client expectations are met effectively.
The virtual tours are effectively used to ensure that vendor payments are released accurately based on project milestones.
Embracing the digital transformation in the construction industry not only streamlines processes but also enhances transparency and communication among all stakeholders involved.
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Implementing of this technology resulted in following benefits:
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1. Multiple site visits for getting the update on the progress was avoided.
2. Identifying design issues and rectifying at the early stage of execution.
3.Proper communication with all the stakeholders of the project.
Scanning of Turbine for Remaining Life Assessment
Client wanted to study the gas turbine for remaining life assessment through Finite element method combined with damage mechanism.
Client wanted to capture the existing condition of the turbine components which included, upper casing, lower casing, rotors , blades and other accessories.
3D scanning was conducted for 2 weeks to capture the data accurately to create 3d geometry for FE analysis. The components were subjected thermal loads during its operation.
After the scanning, data was processed and 3D CAD was generated for further investigation.
The biggest challenge in the project was to ensure timely completion of scanning because the components had to be reassembled and placed back before completion of the scheduled maintance project time line.
Reverse Engineering of Heavy Engineering Vehicle
Client wanted to redesign the major structural load carrying members in the vehicle for improving the durability of the components to avoid any field failure.
The vehicle was completely dis-assembled and selected the major structural members which required redesign to suite the local conditions of the vehicle.
3D scanning was conducted to capture the intricate shapes of the structural members. Some of the casting components were cut and scanned to capture inside details.
It took 12 weeks from scan to 3D CAD model generation for the project.