Laser Scanning for New Factory Layout Design
The client aimed to consolidate their existing manufacturing operations, which were spread across multiple locations in the city, into a single facility. They had separate units for bending, roll forming, and laser cutting. Bringing these three units together necessitated careful planning and a new layout design to accommodate all machinery in the new factory. Each unit presented its own specific layout, equipment, and space needs, making the consolidation a complex task. Kiyotek employed 3D Laser Scanning to meticulously capture every aspect of the manufacturing units. The point clouds were converted into 3D models (LOD 350) using Revit software, enabling accurate space planning and optimization for the new layout. Transitioning from several factories to a unified space requires rethinking workflows, optimizing floor plans, and ensuring efficient resource use. The new layout must prioritize workflow efficiency, safety protocols, and future scalability. Additionally, we utilized Unreal Engine to create an interactive virtual tour, offering a near-real experience of various design options. This provided stakeholders with a realistic preview of the new design, helping them to finalize the most effective layout.
BIM for Asset Management of an Airport
An airport management company sought a digital representation of their facility's physical and functional characteristics to enhance efficiency and optimize operations. A promising solution that has emerged in recent years is Building Information Modeling (BIM) for comprehensive asset management. This project focused on creating an As Built BIM model for an operational airport. Utilizing 3D laser scanning, we captured the entire airport and developed Building Information Model, emphasizing the baggage handling system, service areas with critical equipment, and above-ceiling MEP services. Accurate planning was essential since the airport was operational. We performed the 3D laser scanning without disrupting ongoing airport activities, with the main challenge being capture of above-ceiling data due to continuous operations. The scanned data was registered to form point cloud data, which was then used to build 3D model encompassing all assets and tagging. BIM 3D model that covers every aspect of an airport's infrastructure, enabling management to visualize and comprehend assets in a way that traditional 2D drawings and documents cannot achieve.
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As Built vs As Design Comparison
In this project, the client aimed to create a comparison report between As Design and As Built. Kiyotek utilized 3D laser scanning to capture the architectural, structural, and MEP elements of a 12-floor building, with each floor covering 50,000 sq. ft. Total station points were collected at various locations on each floor to ensure accurate registration of point cloud data. BIM models generated for construction were used alongside the scanned data to identify significant deviations. We compared the locations of structural elements, such as and columns, against the point cloud data to check for discrepancies. Duct installations were also inspected and documented for deviations exceeding the client's specified values. Comprehensive reports detailing the as-built conditions were produced for each floor. Additionally, the BIM model was updated to reflect the equipment, duct layout, and electrical layout as per the as-built conditions for future facility management.
Construction Progress with Matterport 3D Tours
The client sought a simpler and more efficient method for tracking, monitoring, and communicating the progress of an Interior project execution for 50,000 sq. ft. office space. We utilized Matterport 3D Tours to scan the site every 15 days This technology provides a dynamic and interactive experience, allowing for annotations directly within the virtual walkthrough. By leveraging Matterport for progress monitoring, project teams were able to adhere to timelines, potential issues early, and effectively meet client expectations. These tours also ensured that vendor payments were accurately released based on project milestones. Adopting transformation in the construction industry not only streamlines processes but also improves transparency and communication among all stakeholders. The implementation of this technology yielded the following benefits:
1. Reduced the need for site visits to obtain progress updates.
2. Allowed for early identification and correction of design issues during execution.
3. Facilitated better communication with all project stakeholders.
Scanning of Turbine for Remaining Life Assessment
The client aimed to assess the remaining life of the gas turbine using the Finite Element Method in conjunction with damage mechanisms. They sought document the current condition of various turbine components, including the upper casing, lower casing, rotors blades, and other accessories. A 3D scanning process was carried out over two weeks to accurately capture data for creating 3D geometry for finite element analysis. The components experienced thermal loads during operation. Following the scanning, the data was processed to generate a 3D CAD model for further investigation. The primary challenge of the project ensuring the timely completion of the scanning, as the components needed to be reassembled and returned before the scheduled maintenance timeline was completed.
Reverse Engineering of Heavy Engineering Vehicle
The client aimed to redesign the primary structural load-bearing components of the vehicle to enhance durability and field failures. The vehicle was fully disassembled, and key structural members were identified for redesign to accommodate the vehicle's local conditions. 3D scanning was performed to accurately capture the complex shapes of these structural members, with some cast components being cut and scanned to reveal internal details. The entire process, from scanning to generating the 3D CAD model, took 12 weeks.